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Improving the quality of critical tractor parts through the dynamic stabilisation of the manufacturing process in regard to CNC machines

dc.contributor.authorOlt, Jüri
dc.contributor.authorMaksarov, V.
dc.contributor.authorEfimov, A.
dc.contributor.departmentEstonian University of Life Sciences. Chair of Biosystems Engineeringeng
dc.date.accessioned2019-04-23T12:04:31Z
dc.date.available2019-04-23T12:04:31Z
dc.date.issued2019
dc.descriptionArticleeng
dc.description.abstractThis article focuses on the evaluation of a rod improvement which is considered in detail below. The rod in question is part of an hydraulic cylinder manufacturing process which takes place on CNC machines. The need for ensuring a process improvement in this area arose because the rod often breaks down under operational conditions. It was found that the cause of this is a finishing operation in the existing production process. The effect of charging which occurred during the grinding process brings about the embedding of abrasive particles into the workpiece surface layer. Therefore, at the running-in stage, the mating surfaces on the rod and the system being used to seal the rings both experience intense wear in their contact areas, with this being caused by abrasive microparticles which serves to reduce the performance characteristics of the part in question. However, even if we dispense with the grinding process, ensuring the necessary roughness of Ra = 0.63 μm at the machining stage alone will present problems of their own for a number of reasons. First and foremost is the connection with the phenomenon that results in an autooscillation processes which is generated by the manufacturing system, as well as the formation of flow chips during machining on CNC machines. In this regard, in order to avoid any negative factors creeping into the process, we propose that a new approach be taken in achieving the necessary surface roughness, one which is based on the suppression of the auto-oscillation process during machining by means of creating a selective metastable structure. At the machining stage, any inhomogeneous structure in the local chip formation area will be destroyed, thereby suppressing the auto-oscillation process and reducing the surface roughness. Eventually, the proposed method will allows the grinding operation to be dispensed with entirely from the manufacturing process.eng
dc.identifier.issn1406-894X
dc.identifier.publicationAgronomy Research, 2019, vol. 17, Special Issue 1, pp. 1146–1154eng
dc.identifier.urihttp://hdl.handle.net/10492/4694
dc.identifier.urihttps://doi.org/10.15159/ar.19.060
dc.rights.holderCopyright 2009 by Estonian University of Life Sciences, Latvia University of Agriculture, Aleksandras Stulginskis University, Lithuanian Research Centre for Agriculture and Forestry. No part of this publication may be reproduced or transmitted in any form, or by any means, electronic or mechanical, incl. photocopying, electronic recording, or otherwise without the prior written permission from the Estonian University of Life Sciences, Latvia University of Agriculture, Aleksandras Stulginskis University, Lithuanian Research Centre for Agriculture and Forestry.eng
dc.subjectproduction processeng
dc.subjectlocal laser impacteng
dc.subjectmetastable structureeng
dc.subjectmachining process systemeng
dc.subjectchip formationeng
dc.subjectauto-oscillation processeseng
dc.subjectsurface roughnesseng
dc.subjectarticleseng
dc.titleImproving the quality of critical tractor parts through the dynamic stabilisation of the manufacturing process in regard to CNC machineseng
dc.typeArticleeng

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